Overview
HSIN9000 intelligent thermal instrument calibration system is an advanced, integrated control and testing platform comprising a computer, printer, high-precision digital multimeter, multi-channel scanning controller, thermocouple calibration furnace, constant temperature bath, and other components. This system integrates computer technology, micro-electrical measurement techniques, and automatic measurement methodologies to provide comprehensive automated caibration for various temperature instruments, including working thermocouples, thermal resistors, temperature switches, temperature transmitters, and industrial thermometers. It effectively minimizes human error, reduces operational intensity, and significantly enhances work efficiency, making it ideal for large and medium-sized enterprises with substantial thermocouple calibration requirements.
Feature
- Intelligent temperature control system: Utilizing imported high-precision temperature control instruments with a large LCD display, the system features quasi-five-digit dual-row data display and self-tuning functionality. The self-tuning program automatically adjusts PID parameters for the calibration furnace set point, ensuring long-term stability without significant environmental changes.
- The device supports automated verification of all types of industrial thermocouples, two-wire, three-wire, and four-wire resistance heating elements, expansion thermometers, and secondary temperature instruments, including low-temperature oil bath testing.
- The multi-channel scanning device supports up to 24 channels, expandable as needed.
- Industrial-grade design ensures strong anti-interference capabilities.
- Superior switching performance with gold-plated substrates, achieving parasitic thermoelectric potential ≤0.4μV.
- Low contact resistance with excellent consistency.
- Special low-potential terminals.
- Compatible with both thermocouple and thermal resistor wiring, the four-wire resistance measurement method eliminates external lead resistance.
- Integrated temperature control system automatically adjusts verification furnace power, ensuring long-term stability.
- The temperature control system includes a high-power solid-state relay (SSR)with photoelectric isolation for controlling the thermocouple verification furnace (or constant temperature oil bath, water bath), providing high reliability.
- PID automatic control adjustment parameters offer precise temperature control.
- Comprehensive power supply circuit protection measures ensure high reliability and safety, with high-temperature automatic alarm and self-processing functions.
- Simultaneous verification of thermal resistors and thermocouples improves work efficiency.
- High degree of automation allows for automatic line checking, control, and verification processes, including automatic data processing, storage, statistics, and printing of verification certificates.
- Supports both fully automated verification via computer and semi-automatic verification using independent intelligent equipment.
- Capable of conducting temperature field tests on verification furnaces, oil baths, and water baths.
- Extendable to group control, simultaneously managing multiple verification furnaces and oil or water baths.
- The system software operates on a Windows platform using .NET programming, featuring a fully Chinese user interface for convenient and fast operation.
Technical Parameter
Measurement accuracy: ±0.01% F.S; Resolution: 0.1μV, 0.1mΩ
- Scanning switch parasitic potential: ≤0.4μV
- Temperature control accuracy: Oil Bath, Water Bath, Refrigeration Bath: better than 0.01°C/10min
- Ordinary calibration furnace: better than 0.2°C/min; Standard Verification Furnace: better than 0.1°C/min
- Number of calibrations: Thermal Resistance (1 ~ 10); Thermocouple (1 ~ 10)
- Total uncertainty: thermocouple better than 0.7°C; Thermal Resistance better than 50mK
- Temperature control range: Thermal Resistance (-80°C ~ 300°C); Thermocouple (300°C ~ 1200°C ~ 1600°C)
System
No. | Model | Technical Specification | Quantity |
1 | HSIN9000-1 System cabinet | Bearing scanning device and other control systems | 1 |
2 | HSIN9000-2 Multi channel scanning device (including temperature controller) | 24 channels / parasitic potential less than 0.4 μV | 1 |
3 | HSIN9000-3 Thermocouple terminal block | For test line and tested connection | 1 |
4 | HSIN9000-4 Thermal resistance terminal block | For test line and tested connection | 1 |
5 | HSIN9000-5 Data acquisition and data processing | Data acquisition and data processing | 1 |
6 | K2010/DMM6500 Digital multimeter |
K2010: seven and a half/DMM6500: six and a half | 1 |
8 | HSIN9004 Thermocouple calibration furnace (with temperature controller) |
Furnace length:600mm,Temperature range : (300~1200)℃/ Furnace length: 300mm,Temperature range: (300~1200)℃ |
1 |
9 | HSIN9001 Standard thermostatic oil bath | Temperature range: (90~300)℃ | 1 |
10 | HSIN9002 Standard thermostatic water bath | Temperature range: (-10~105)℃ | 1 |
11 | Standard thermocouple S type | Second class / First class | 2 |
12 | Standard platinum resistance(PT25) | Second class / First class | 2 |
13 | Computer, printer | Lenovo Desktop computer, HP Printer | 1 |
14 | HSIN9005 Zero thermostat bath | It is necessary for low-cost metal galvanic | 1 |
15 | Heat block for high temperature furnace | High temperature verification is used with verification furnace (long furnace) | 1 |
16 | DFTP-1 Water three-phase point bottle | Check the RTP value of second-class standard platinum resistance | 1 |
17 | HSIN9000-7 Water three-phase point freezing storage device |
Frozen storage water three-phase point bottle | 1 |
18 | Temperature accessories | Compensation wire, multi-channel serial port card, 1 cold end compensation resistor, test line, power line, serial port line, etc | 1 |
Note: The above configuration is recommended, and the specific configuration can be adjusted according to the actual situation.
Regulation
No. | Name of Regulation(Specification) |
01 | <JJF1098-2003 Calibration specification for automatic measurement systems of thermocouples and thermal resistors> |
02 | <JJG75-2022 Standard platinum rhodium 10-platinum thermocouple verification regulation> |
03 | <JJG668-1997 Verification regulation of platinum rhodium 10-platinum 13-platinum short type thermocouples for industrial use> |
04 | <JJG160-2007 Standard platinum resistance thermometer> |
05 | <JJF1184-2024 Technical specification for temperature field test of thermocouple verification furnace> |
06 | <JJF1030-2023 Thermostatic bath technical performance test specification for temperature calibration> |
07 | <JJG141-2013 Verification regulation of precious metal thermocouples for industrial use> |
08 | <JJG229-2010 Verification regulation of industrial platinum and copper thermal resistance> |
09 | <JJF1637-2017 Base metal thermocouple calibration specification> |
10 | <JJG978-2017 Verification Code for high precision glass mercury thermometers for petroleum use> |
11 | <JJG130-2011 Verification rules for glass liquid thermometers for work purposes> |
12 | <JJF1909-2021 Calibration specification for pressure thermometers> |
13 | <JJF1908-2021 Bimetallic thermometer calibration specification> |
14 | <JJG368-2000 Verification regulation of copper-copper-nickel thermocouples for work purposes> |
15 | <JJF1183-2025 Calibration specification for temperature transmitters> |
16 | <JJF1262-2010 Armouring thermocouple calibration specification> |
17 | <JJF1176-2024 (0 ~ 2300)℃ tungsten-rhenium thermocouple calibration specification> |